The Sienna Van Conversion Begins

First off, this is my first blog about a Sienna van conversion, converting a soccer mom van into a killer mini-camper, and maybe becoming a vagabond too. Thanks for reading it!

During my adolescence, a question that often came up in our stoned/drunk conversations was, “What would you do if you knew you only had a year to live?” In May 2019 (age 66) I was diagnosed with idiopathic pulmonary fibrosis, an incurable and always terminal affliction. I guess my answer to the above question is to get a van and become a vagabond.

The Sienna Purchase

Susan and I had been talking about getting a Sienna and converting it into a camper since we had to cancel our trip to Spain because of the pandemic. We’re going to go cross country, visit Maxx and Cat. We talked about our budget, how many miles a used van had to have to be acceptable for our planned use, etc. Talk, talk, talk. Elephant talk.

In September of 2020 I brought my RAV4 in for service. While at the dealer, I thought I’d see what they had for Siennas. They had a 2014 LE, with 67,000 miles, $14,999. The high end of our talkie budget, but the mileage was perfect. When the service coordinator told me the RAV needed $1800 worth of work, and the salesman offered me $3000 in trade, I drove the Sienna home, as surprised as anyone with the speed at which I’d made the decision.

First Priorities

My first priority for our new camper was to get rid of the back seats. I drove to the landfill after removing them. One hundred twenty pounds of useless weight, transferred from my vehicle to the cosmos. I would have thrown the middle seats away too, but Susan said no. Where we’re going to store them is a problem. Anyway, the back of the van now had a big well into which the seats had folded when not in use.

Next, we needed a bed. I looked at several Sienna van builds on YouTube. The bed I ended up building was this one- https://drive.google.com/file/d/1BlvZu7ZnWJszXVXKyM7uZX7eMM5FdzZ5/view – skipping the ratcheting part. For the frame I used all repurposed wood, stuff I had hanging around. Doing it over (and I may), I would use 2x3s instead of 2x4s to save weight. Didn’t have many 2x3s in stock, though.

For the sleeping platform I used polycarbonate panels, leftovers from the hurricane window protection project we’d done earlier this year. Seemed like a good way to repurpose the leftover material, and a good way to save some weight.

First Mistake

After the bed was “finished”, I tried putting it into the van. Since there was nothing supporting it in the well, the bed fell right into the hole. Crap! What seems obvious in retrospect had barely entered my consciousness before this little debacle. The well needed to be framed in order to support the back end of the bed. After sleeping on the problem I came up with a plan, and spent a morning framing the well.

Next, I had to level the bed. The floor of the van slopes down from back to front. All the leg lengths on the bed frame needed to change to compensate. Directions on how to do this are found in this video-

That task is now finished. What remains? Take the remaining middle seats out, put the bed in, test it for fit and fitness. I’ll photograph the finished project in all its glory, and include it in the next blog.

Again, thanks for reading.